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Successful Stories
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Apr.14.2023
Europe
Turkish CPP Cast Film Producer Recycles Factory Production Waste with POLYSTAR
A well-known Turkish CPP cast film producer Kamel Cast Film recycles its edge trim wastes with POLYSTAR’s Repro-Flex plastic recycling machine. Instead of throwing away these edge trim wastes, the company sells them as high-quality, virgin materials like recycled CPP pellets in the local market and Europe region. The buyers of recycled CPP pellets use them in the production of several different plastic packaging products.
Feb.13.2023
Europe
Turkish Plastic Recycler Grows with POLYSTAR
At the end of 2022, POLYSTAR attended Plast Eurasia and cherished once again meeting many of its customers and visitors from Türkiye and neighboring markets. The showcased Repro-Flex plastic recycling machine took a huge interest of local and international visitors with its compactness and flexibility. Moreover, Repro-Flex was installed at Sembol Geri Dönüşüm, Istanbul based leading plastic recycling center, just after the exhibition.
Feb.03.2023
Latin America
BOPP Food Packaging Producer in Argentina Recycles His Industrial Waste Using POLYSTAR
With sustainability goals and ESG regulations being implemented more widely, plastic producers are looking for ways to reduce their waste and become more eco-friendly, such as implementing an industrial recycling program. The BOPP food packaging exporter, Vitopel Argentina, is no exception. The company has recently expanded its recycling line by adding a cutter compactor integrated recycling machine (Repro-Flex) to its factory.
Jun.29.2022
Europe
Turkish Flexible Package and Courier Bag Producer Now Recycles Production Wastes In-house
Global polymer price increase and the obstacles to reach out the resources, push many manufacturers to find alternative solutions. One of the most effective methods is in-house recycling of factory production wastes. Istanbul, Esenyurt based flexible package and courier bag producer Sürmeli Plastik has also started to recycle its own production wastes within the factory by Repro-Flex 100.
May.20.2022
Latin America
Bag Producer in Ecuador Uses Up to 100% Recycled Material to Reduce Cost
Plastic packaging production and demand, as well as recycling, have increased in Latin America. As a result, having machinery that produces high-quality and long-lasting finished goods is critical. You'll see how Plasticonsumo has found the ideal supplier to meet the needs of a plastic producer.
Mar.15.2022
Asia
Stretch Film Plastic Recycling Machine - How In-house Recycling Improves Pellets Reusability?
In-house recycling of stretch wrap, pallet wrap and shrink wrap waste significantly reduces the cost. Therefore, Taiwan’s leading stretch film producer invests in POLYSTAR’s stretch film recycling machine.
Feb.18.2022
Africa
PP Woven Sack Recycling Machine Commissioned in Nigeria
One of the leading PP (polypropylene) woven packaging manufacturers in Nigeria has recently acquired the Repro-One PP sack recycling machine to process its post-industrial waste. The company has focused on the production of PP woven bags and PP jumbo bags for over 20 years. On average, the production lines generate 2 ~ 5% waste from tape extrusion lines, printing lines, and start-up lumps.
Oct.20.2021
Recycling Machine
How to Reprocess Highly Printed Films? PE, PP, BOPP
The industry of plastic has been changing and evolving over the years that’s why plastic recycling has become a necessity among plastic producers. The laws toward plastic have become stricter, which require the producers to use a higher percentage of recycled material in their final products. The benefits of these laws are for lowering the production cost of the producers and reducing the plastic waste in our environment. POLYSTAR, through reengineering, designed the perfect solution: Repro-Flex Plus.
May.13.2021
North America
US Recycler Shares His Experience Using POLYSTAR
Managing director of the Tennessee-based recycler, Mr. Irvin Payne, shares his own experience with Polystar recycling extruder. My experience includes installing and operating American extruders and German extruders for over 30 years. My opinion of Polystar is they do a very good job of designing and building extruders and for the price, cannot be matched. I looked at buying a German machine at three times the cost before I decided on the Polystar.
Jan.22.2021
Blown Film Machine
ABA Blown Film Machine – What’s the advantage?
For PE bag production, single layer blown film machine has been the most common type of extruder to use. It is probably still the best machine for products such as fruit and vegetable bags (perforated bag-on-roll) that use mainly virgin materials with low film thickness ranging from 6 to 18 microns. Single layer machine is also the favorable choice for biodegradable bag production.
Dec.15.2020
Asia
Raffia Producer Now Recycles in One Step
POLYSTAR’s Repro-One recycling machine provides solutions to the problems of post-industrial recycling of PP raffia, woven sacks, tapes, non-woven/woven, FIBC and jumbo bags . These materials would be challenging to recycle at some points. But not anymore with POLYSTAR.
Dec.08.2020
Asia
Air-Cooled Pelletizer Increases Reusability Percentage of Pellets Back to Bag Production
The air-cooled pelletizing recycling machine Repro-Air has proven to be a big cost-saver for two of the largest PE bag producers located in Solo, Indonesia – Cahaya Kharisma and Djerapah Plastindo. According to the well-known HDPE and LDPE bag producers, the air-cooled pelletizing technology is even better than water-cooled recycling machines for some applications, especially for the recycling of HDPE and LDPE non-printed film.
Sep.28.2020
Asia
PE Bag Producers Step Up in Quality and Efficiency in Vietnam
The Vietnamese plastic sector has grown significantly in the past 5 years thanks to many unique advantages that the country has. The ability to produce lower cost yet good quality plastic products is ideal for export markets such as the US, Japan, Europe, Australia and Cambodia. The local market demand is also increasing in sectors such as live seafood packaging, industrial and agricultural film, in a country of large population of nearly 100 million. Since 2016, Polystar has already been working with 42 producers in Vietnam and has installed 187 sets of blown film extruders for various applications such as general packaging (garbage bags, vegetable and fruit bags, shopping bags), seafood packaging and industrial packaging.
Sep.15.2020
Africa
Fast Machine Delivery and Simple Installation - A Clear Advantage for South African Customers
Multiple sets of recycling pelletizing extruders Repro-Flex have been installed in South Africa in the year of 2020, mainly for film producers and bag converters of LDPE, HDPE, PP and BOPP who process their post-industrial (factory) waste in-house.
Jun.08.2020
Europe
Sweden Post-Consumer Recycler - Intelligent Recycling with POLYSTAR Repro-Direct
The Sweden reputed recycler, which is the professional recycler and collects plastics from waste electrical and electronic equipment (WEEE) and other products from the automotive sector such as bumpers, battery packs, engine piping, etc. Thanks to the simplest yet powerful design of POLYSTAR’s recycling machine, plus integrate with FIMIC’s advanced auto cleaning filtration system. It ensures the excellent filtration efficiency and continuously high output performance.