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Shredder Integrated Plastic Recycling Machine
One-step Process. Lower Material Degradation
Recycling Process of Repro-One
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1. Feeding System
Feeding of scraps (raffia, film, lumps) is simple by a conveyor. -
2. Shredding
Shredder integrated & Direct feeding to extruder: Powerful yet gentle shredder, efficient size reduction with minimal material degradation. Fast and stable feeding from the shredder into the extruder. -
3. Filtration
Screen change with dual channel system: For non-stop operation and prevents material from leaking. -
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4. Degassing
Two-zone degassing (double-vented degasification): Able to process films with larger printed area and some water content. -
5. Pelletization
Hot die face pelletizer: Produces high-quality plastic pellets for reprocessing. -
Recycled Pellets
The plastic pellets can be put directly back into the production line such as blown film extrusion and pipe extrusion.
Plastic Shredding Recycling Machine
Repro-One is a recycling machine that combined single-shaft plastic shredder and extruder pelletizer.
This recycling machine is ideal for PP raffia/PP non-woven manufacturers who process their rejected raffia waste (tapes, fabric, jumbo big bags, lumps) generated from in-house production. The recycled pellets can be put directly back into tape extrusion lines for immediate reprocessing. These plastic recycled pellets can be loaded in high percentages and still produce excellent fabric with good tensile strength and elongation.
This eliminates the need for pre-cutting/pre-shredding large-sized, thick, or bulky waste (including hard plastics), feeding the waste directly from the shredder into the extruder at a very fast and constant rate without overheating the material. This technology ensures continuous and uniform feeding to the extruder that produces high-quality recycled pellets.
Ideal for Both Raffia and Film Waste
1. For Different Shapes of Plastic Waste
This recycling machine is combined with a plastic shredder and extruder for processing plastic scraps from both PP raffia/woven and PE/PP film industries. Besides PP raffia, woven and non-woven waste, it can also handle lightweight PE/PP film scrap, blown film start-up lumps, purging, and many others. The single-shaft shredder with speed variation can handle material of different shapes, sizes, and thicknesses.
2. Single Shaft Shredder Integration
In POLYSTAR’s Repro-One, plastic scrap is processed by a single shaft shredder for initial size reduction and minimal loss of material properties. The precisely controlled ram inside the shredder continuously pushes the bulky material toward the rotating shredder. After shredding, the material is fed directly into the extruder. The material then goes through degassing (if the material is printed) and is filtered before the die-face pelletizing process. The integrated shredder can effectively process large-sized waste such as jumbo bags, raffia, tape, woven and nonwoven without pre-shredding in advance.
3. Minimal Material Degradation
The flexibility of the Repro-One allows raffia and film producers to reprocess their in-house production waste easily in a single machine. The high-quality pellets with minimal material degradation can be reused 100% in reprocessing which generates great secondary values for the producers.
Repro-One Catalog
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Raffia -
Jumbo Bag -
Woven Sack
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Bottles/ Hard Plastics -
PP Ropes -
Plastic Lumps/ Bulks
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PP Woven Bag -
PP Non-woven Bag -
Film Roll/ Scraps
Model Name
Repro-One
Final Product
Plastic pellets/granule
Machine Components
Conveyor belt, single shaft shredder, extruder, pelletizing unit, water cooling unit, drying unit, silo tank
Recycling Material
HDPE、LDPE、LLDPE、 PP、 BOPP、 CPP、 OPP、 PA、PC、PS、PU、EPS
Output range
80~500 kgs/hr *Based on post-industrial LDPE film clean, dry
Feeding
Conveyor belt
Screw Diameter
65~120mm (customized)
Screw L/D
30/1,32/1,34/1,36/1 (customized)
Screw Material
SACM-645 (Customized bimetallic screw)
Degassing
Single or double vented degassing, Unvented for non-printed film (customized)
Cutting Type
Hot die face pelletizing (Water ring pelletizer)
Cooling
Water cooled
Voltage
Customized based on request (For example: USA 480V 60Hz, Mexico 440V/220V 60Hz, Saudi Arabia 380V 60Hz, Nigeria 415V 50Hz...)
Optional Devices
Metal detector(S+S) , Additive feeder for masterbatch, Centrifuge dryer for drying
Delivery Time
90~150 days for customized machine. In stock machines available
Warranty
1 year
Technical Assistance
Engineers available to service machinery overseas