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PP Raffia Recycling Machine
Raffia-pro -- the ideal recycling equipment for PP raffia and woven producers.
PP Raffia Recycling Machine
Compacting
Extruding
Pelletizing
PE/PP
Raffia Woven/
Non woven
Output
80~ 800
kg/hr
Raffia-pro -- the ideal recycling equipment for PP raffia and woven producers.
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Recycling Materials
  • Woven SackWoven Sack
  • Printed Woven SackPrinted Woven Sack
  • Jumbo Bag (Pre-crush needed)Jumbo Bag (Pre-crush needed)
  • RaffiaRaffia
Select Your Model
Output:
80~100 kg/hr
2.4 ton/day
72 ton/month
Screw diameter: 65mm

Raffia-Pro65

Output:
150~200 kg/hr
4.8 ton/day
144 ton/month
Screw diameter: 85mm

Raffia-Pro85

Output:
250~300 kg/hr
7.2 ton/day
216 ton/month
Screw diameter: 100mm

Raffia-Pro100

Output:
450~500 kg/hr
12 ton/day
360 ton/month
Screw diameter: 120mm

Raffia-Pro120

Output:
500~600 kg/hr
15.6 ton/day
468 ton/month
Screw diameter: 150mm

Raffia-Pro150

Output:
600~700 kg/hr
16.8 ton/day
504 ton/month
Screw diameter: 165mm

Raffia-Pro165

Output:
800~1000 kg/hr
24 ton/day
720 ton/month
Screw diameter: 180mm

Raffia-Pro180

Specifications
Model Name Raffia-Pro
Final Product Plastic pellets/granules/resins
Machine Components Conveyor belt, shredder (cutter compactor), extruder, pelletizing unit, pellet cooling and drying unit and storage tank.
Recycling Material HDPE, LDPE, LLDPE, PP, BOPP, EPS, PU, PC, ABSLLDPE PP, BOPP, PA, PC, PS, PU, EPS
Output range 100kg~ 1000 kg/hr
Feeding Conveyor belt
Screw Diameter Available from 65mm~165mm (customized)
Screw L/D 30/1, 34/1 or 36/1 (customized)
Screw Material SACM-465
Degassing Single or double vented degassing (customized)
Cutting Type Hot die face (water ring) pelletizing
Cooling Water cooled
Voltage Customized
Optional Devices Metal detector (S+S Germany), Dual piston type screen changer, Centrifugal dryer, Nip roll feeder, Additive feeder system for Masterbatch or powder, Siemens PLC control (touch screen)
Delivery Time 30~50 days
Warranty 1 year
Technical Assistance Engineers available to service machinery overseas


How Raffia-Pro Works

Feeding (1)
With belt conveyor: Feeding of scraps is easy and automatically controlled
Feeding (2)
Film-on-rolls can be fed with nip roll feeder at the same time
Cutting and Compacting
Cutter compactor with rotary knives & direct feeding to extruder :
Cuts, dries and compacts the material which enables a fast and stable feeding from the compactor directly into the extruder
Degassing
Two-zone degassing (double-vented degasification) : Able to process films with larger printed area and some water content
Filtration
Screen change with dual channel system :
For non-stop operation and prevents material from leaking
Pelletization
Hot die face pelletizer :
Produces high quality plastic pellets for reprocessing
Product
The plastic pellets can be put directly back into the production line such as blown film extrusion and pipe extrusion
High Performance Recycling Machine
Raffia-pro is the ideal recycling equipment for PP raffia and woven producers. The pelletizing unit is designed specifically for processing polypropylene packaging waste



1. Cutter compactor for faster and more stable material feeding
An improved design of the cutter compactor now works superbly with PP raffia scrap. The compactor cuts, dries and compacts the material that enables a fast and stable feeding from the compactor directly into the extruder.

2. Degassing with vacuum pump ensures a superior degassing effect, providing
Excellent quality pellets from even heavily printed material.

3. Minimal changes in MFI
Ensures high loading of recycled pellets in the tape extrusion process with excellent tensile strength and elongation.

4. Additive feeder for adding master batch and compounds
This feature is very helpful in homogeneously blending the recycled polymer melt with color master batch or additive master batch to give the desired quality to the recycled pellets.

The recycled pellets are put directly back into the tape extrusion lines for processing. These recycled pellets can be loaded in high percentages and still produce excellent fabric with good tensile strength and elongation. Apart from India, Polystar has been very successful in installation of recycling machines for recycling PP raffia scrap all over the world including Russia, Saudi Arabia, Egypt, Nigeria, Poland, Chile, Colombia and many others.



PP Raffia Recycling Machine
PP Raffia Recycling Machine
PP Raffia Recycling Machine



The machine layout (picture) is for reference only. The actual layout changes depending on the optional devices (metal detector, centrifugal dryer, nip roll feeder, venting option, filter option and machine cover option) that the customer chooses.
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